Table 2

Cross-case analysis of tensions and management responses

Tensions/ParadoxesCasesDetailsThemes (Case #)Management responsesCasesDetailsThemes (Case #)
Performing tensionsCase 1Goal-related tensions between:
  • (i)performance goals like quality, speed and cost - challenging with high costs and long material lead times;

  • (ii)large company volumes and small-series production volumes

    • -due to existing company structures and relationships (i.e. stakeholders)

  • Sustainability (2,3,7)

  • Costs (1,2,4)

  • Variety/volume (1,2)

  • Lead times (1,4)

  • Quality (1,4)

  • Risks (2)

Performing tension managementCase 1
  • (i)Cost tension requires selection of suppliers (or internal development) for high technology levels to reduce labor inputs-costs

  • (ii)Variety/volume tensions managed through step-by-step implementation (first 5–10% test)-limited to certain product types

Synthesis
Products:
  • Efficiency (Materials) (7)

  • Learning/Development (2)

Operations:
  • Learning/Development (2,3)

  • Efficiency (Labor/Production) (1,7)

  • Flexibility (4)

Relationships:
  • Customer collaboration (4)

  • Cross-functional collaboration (2)

  • Supplier collaboration (1,2)

Separation (spatial)
Products:
  • Product segmentation (1)

Case 2Goal-related tensions between:
  • (i)Internal and external brand variety;

  • (ii)Internal small volume priorities and supplier volume demands-risks;

  • (iii)Sustainability and costs

    • -due to costs (sustainability) and stakeholder demands (variety/volumes/risks)

Case 2General focus on learning and adapting;
  • (i)Sourcing/products/marketing depts. to agree on same focus;

  • (ii)Importance of close supplier relationships;

  • (iii)Careful approach to sustainability (material/process) improvements - step by step

Case 3Goal-related tension between ambitious sustainability goals and availability of certified suppliers/innovation levels
  • -due to limited supplier resources

Case 3Tension requires internal developments for the required product/process sustainability levels through control
Case 4Goal-related tensions among customer demands (quality, speed, lower prices) as normal way of doing business-challenges differ depending on product type (e.g. production complexity)
  • -due to divergent stakeholder demands

Case 4Flexibility required to find compromises in collaboration with customers; Balancing tensions supports the ability to increase work from customer orders
Case 7Only goal-related tensions because of sustainability paradoxes in fashion, with trade-offs between different improvements (e.g. organic material carbon footprint)
  • -due to complexity related to sustainability and limited company resources

Case 7Sustainability tensions require company to target efforts on a specific goal, waste minimization throughout the supply chain (prioritizing carbon when there is a trade-off) and for product design, to improve multiple metrics
Organizing tensionsCase 5Tensions between different small series production processes based on the amount of development required and risks, on-demand vs flexible capacity, retailer vs online sales processes with higher costs, etc.
  • -due to limited company resources

  • Risk minimization and management (5,6)

  • Expansion/development (5,6)

  • Flexible capacity (5,6)

  • Costs (5,6)

  • Sustainability (processes) (6)

Organizing tension managementCase 5Minimize development complexity for flexibility, Brand growth (new processes) to stabilize production, with separate structure eventually. Slow development of retailer relationships for learningSynthesis
Products:
  • Minimize complexity/slow development* (5,6)

Operations:
  • Minimize complexity/slow development* (5,6)

  • New process development* (5,6)

Relationships:
  • Customer relationships-learning (5); collaborative decision-making (6)

Separation (spatial)
Operations
  • Separate structure (5)

Separation (temporal)
Products
  • Minimize complexity/slow development* (5,6)

Operations:
  • Minimize complexity/slow development* (5,6)

  • Separate structure (5)

 Case 6Tensions among:
  • (i) Risk management, innovation and expansion; and

  • (ii) Growing demand, sourcing/manufacturing lead times, sustainable logistics, capacity and costs

    • -due to limited company resources

  Case 6Innovation and expansion focus after risks; No direct solutions-flying as a last mile option introduced, with novel carbon footprint calculator, customers to pay some added logistics costs and to make choices
Performing-Organizing tensionsCase 6Tension between customer demand for low prices (driving lower market scale), and business model processes and performance benefits related to customization and sustainability
  • -due to scale because of divergent stakeholder demands

  • Customer demands-Costs (6)

  • Scale (Processes) (6)

  • Customization (Processes) (6)

  • Sustainability (Processes) (6)

Performing-Organizing tension managementCase 6Prices raised (doubled) over 15 years to overcome lower than expected market scale; Expected that in the long run business model benefits, sustainability, etc., will lead to stronger performanceSynthesis
Operations:
  • Price (short-term)* (6)

  • Long-term view* (6)

Note(s): Tension/paradox response strategies highlighting latent learning tensions marked with (*)

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