Table 4

Data collected in company B

Problems related to the PPC functionForecast accuracy; responsiveness of the PPC/manufacturing function and estimation of the available to promise quantities
Organizational structureFunctional structure
Process of S&OPNot implemented and ongoing project
Extant integration mechanisms
  1. Communication and meetings: monthly meeting involving PPC and manufacturing, including managers and biweekly meetings for correcting deviations

  2. Position with integrating function

  3. Organizational culture: Attitude of collaboration and partnership between the manufacturing and the PPC function

Level of organizational integration
  1. Communication and meetings: High communication with the manufacturing function (workgroups and fixed schedule) and low with the sales function

  2. Shared decisions and plans: Idem (see preceding topic)

  3. Frequency of S&OP meetings and adjustments: low

  4. Stimulus for exchanging ideas: High exchange with the manufacturing function; mutual attitude of collaboration and low exchange with the sales function

  5. Common understanding of the important objectives: Idem (see preceding topic)

Level of technical integration
  1. Interface: low; aggregate plan and scheduling in spreadsheets and MPS/MRP in the ERP

  2. Compatibility: low; spreadsheets and ERP not integrated

Level of uncertainty
  1. Changes in the customer demand: High and biweekly

  2. Problems with supply or suppliers: low; 10% of the deliveries with delay and high vertical integration

  3. Actions of the competitors: low; the company is leader (80% of market share)

  4. Changes in the process technologies: low

Planning performance
  1. Frequency of the modifications in the schedules/plans: more than once a week

  2. Level of formality: 10% of the plans are informally changed by the users

  3. Causes of the modifications in the plans: 1. Demand variability; 2. Failures/delays in external supply and 3. Failures/delays in internal supply

Competitive priorities and performance measures
  1. 1. Process quality; 2. delivery performance and 3. cost; different prioritization over time

  2. Performance measures of the PPC: service level and inventory level

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