Summary of key activities from the Rebuild project
| Challenge | Activity and potential solution |
|---|---|
| Evaluating total stocks and flows of structural construction materials | Local authority data sets, land-use statistics, Google Earth, four-dimensional visualisation modelling and building typologies are being used to estimate total stocks of brick, steel, concrete at regional-scale and small-scale sample sites for most common building types/ages. |
| Overcoming the challenges of steel reclaim and reuse | Laser is used to cut welded shear studs to separate steel and concrete in composite construction. |
| Reuse of RC elements | Technical feasibility of joining reclaimed RC elements – for example, by cutting slots in reclaimed RC elements to accommodate reinforcement link bars. |
| Repair of concrete elements | Three-dimensional printing. |
| Overcoming the challenges of brick/concrete masonry recovery | Laboratory-scale development of punching and saw cutting to reclaim cement-bonded bricks has demonstrated the technical feasibility of these approaches. The next step is to prove their commercial viability by improved design and machinery implementation. |
| Creating new products to facilitate deconstruction of future composite steel-and-concrete construction | A new form of demountable shear stud to replace the traditional welded stud is being investigated and tested. |
| Creating higher-value products to improve the economics of reclaim | Technical options for remanufacturing the brick into higher-value products such as brick slips as facades for modern construction systems. |
| Comparative environmental assessment of virgin against recycled against reused products at regional scale | Initial work on product-against-product life-cycle assessment (LCA) comparison is underway. Novel regional-scale LCA and circularity metrics are being developed to enable regional whole-system comparisons. |
| New codes and industry standards to build confidence | The mechanical and durability properties of reclaimed materials will be compared to those of new ones, and draft design codes and standards will be produced. |
| Challenge | Activity and potential solution |
|---|---|
| Evaluating total stocks and flows of structural construction materials | Local authority data sets, land-use statistics, Google Earth, four-dimensional visualisation modelling and building typologies are being used to estimate total stocks of brick, steel, concrete at regional-scale and small-scale sample sites for most common building types/ages. |
| Overcoming the challenges of steel reclaim and reuse | Laser is used to cut welded shear studs to separate steel and concrete in composite construction. |
| Reuse of RC elements | Technical feasibility of joining reclaimed RC elements – for example, by cutting slots in reclaimed RC elements to accommodate reinforcement link bars. |
| Repair of concrete elements | Three-dimensional printing. |
| Overcoming the challenges of brick/concrete masonry recovery | Laboratory-scale development of punching and saw cutting to reclaim cement-bonded bricks has demonstrated the technical feasibility of these approaches. The next step is to prove their commercial viability by improved design and machinery implementation. |
| Creating new products to facilitate deconstruction of future composite steel-and-concrete construction | A new form of demountable shear stud to replace the traditional welded stud is being investigated and tested. |
| Creating higher-value products to improve the economics of reclaim | Technical options for remanufacturing the brick into higher-value products such as brick slips as facades for modern construction systems. |
| Comparative environmental assessment of virgin against recycled against reused products at regional scale | Initial work on product-against-product life-cycle assessment (LCA) comparison is underway. Novel regional-scale LCA and circularity metrics are being developed to enable regional whole-system comparisons. |
| New codes and industry standards to build confidence | The mechanical and durability properties of reclaimed materials will be compared to those of new ones, and draft design codes and standards will be produced. |
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