Overview of the advantages and disadvantages of the PBF techniques
| Techniques | Advantages | Disadvantages | References | ||
|---|---|---|---|---|---|
| SLS | ⊕ | Use a wide range of materials | ⊖ | Lower-quality metal parts than EBM parts | Rafiee et al., 2020; Dev Singh et al., 2021 |
| ⊕ | Parts are cheaper than EBM parts | ⊖ | Needs additional post-heat treatment to rough surfaces | ||
| ⊕ | Design freedom because support structures are not required | ⊖ | Relatively high cool-down time | ||
| ⊕ | High level of accuracy | ⊖ | Susceptible to shrinkage and warping | ||
| SLM | ⊕ | Complex shapes | ⊖ | Requires post-heat treatment due to stresses | (Rafiee et al., 2020) |
| ⊕ | Use a wide range of materials | ⊖ | Relatively slow process | ||
| ⊕ | Tune properties during processing | ⊖ | Relatively expensive | ||
| ⊕ | Manufacture parts with high density | ⊖ | Acute size restrictions | ||
| ⊕ | Excellent mechanical properties of the 3 D object | ⊖ | Difficult to control process | ||
| ⊕ | Design freedom because support structures are not required | ⊖ | Limited tolerance and surface finishing | ||
| ⊖ | Susceptible to shrinkage and warping | ||||
| EBM | ⊕ | Can process brittle material that cannot be processed by SLM/SLS | ⊖ | Relatively expensive process | (Rafiee et al., 2020; Wong and Hernandez, 2012) |
| ⊖ | Limited range of materials | ||||
| ⊕ | Higher efficiency in generating beam in comparison with SLS and SLM | ⊖ | Needs additional post-processing to rough surfaces | ||
| ⊕ | Oxidation-reduction to vacuum | ⊖ | Only conductive alloys can be obtained | ||
| ⊕ | Lower power consumption than SLM | ⊖ | Lower level accuracy compared to SLM | ||
| ⊕ | Design freedom fewer build supports | ⊖ | High fatigue | ||
| ⊕ | Efficiency in terms of waste and maximizing strength | ||||
| MJF | ⊕ | High production speed | ⊖ | Limited range of materials | (Rafiee et al., 2020; Ulf Lindhe, 2003; Gokuldoss et al., 2017) |
| ⊕ | Complex shapes | ||||
| ⊕ | High (post-) process automation | ⊖ | High-performance polymer currently prioritized | ||
| ⊕ | Efficiency in terms of waste and strength | ||||
| ⊕ | Surfaces and details | ||||
| ⊕ | Full-color printing |
| Techniques | Advantages | Disadvantages | References | ||
|---|---|---|---|---|---|
| ⊕ | Use a wide range of materials | ⊖ | Lower-quality metal parts than EBM parts | ||
| Parts are cheaper than EBM parts | ⊖ | Needs additional post-heat treatment to rough surfaces | |||
| Design freedom because support structures are not required | ⊖ | Relatively high cool-down time | |||
| High level of accuracy | ⊖ | Susceptible to shrinkage and warping | |||
| ⊕ | Complex shapes | ⊖ | Requires post-heat treatment due to stresses | ( | |
| Use a wide range of materials | ⊖ | Relatively slow process | |||
| Tune properties during processing | ⊖ | Relatively expensive | |||
| Manufacture parts with high density | ⊖ | Acute size restrictions | |||
| Excellent mechanical properties of the 3 D object | ⊖ | Difficult to control process | |||
| Design freedom because support structures are not required | ⊖ | Limited tolerance and surface finishing | |||
| ⊖ | Susceptible to shrinkage and warping | ||||
| ⊕ | Can process brittle material that cannot be processed by SLM/SLS | ⊖ | Relatively expensive process | ( | |
| Limited range of materials | |||||
| Higher efficiency in generating beam in comparison with SLS and SLM | ⊖ | Needs additional post-processing to rough surfaces | |||
| Oxidation-reduction to vacuum | ⊖ | Only conductive alloys can be obtained | |||
| Lower power consumption than SLM | ⊖ | Lower level accuracy compared to SLM | |||
| Design freedom fewer build supports | ⊖ | High fatigue | |||
| Efficiency in terms of waste and maximizing strength | |||||
| ⊕ | High production speed | ⊖ | Limited range of materials | ( | |
| Complex shapes | |||||
| High (post-) process automation | ⊖ | High-performance polymer currently prioritized | |||
| Efficiency in terms of waste and strength | |||||
| Surfaces and details | |||||
| Full-color printing |
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