Simplified total cost ownership model for substituting commodity
| Strategy Cost component | Substituting commodity |
|---|---|
| Pre-transaction components | A. |
| Innovative design with multiple materials (R&D involvement) = 55.000$ | |
| B | |
| Testing facilities = 30.000 $ | |
| C | |
| Commodity (long-term) validation = 15.000 $ | |
| Total material qualitification cost (A + B + C) = 100.000 $ | |
| Transaction components | D If company purchases commodity A: |
| Purchase price of commodity A = 1.105,82 $/unit (Tot. Volume 10.000 units) | |
| Transportation cost (land freight) = 150 $/ton | |
| If company purchases commodity B: | |
| Purchase price of commodity B = 1.384,40 $/unit (Total volume 10.000 units) | |
| Transportation cost (land freight) = 150 $/ton | |
| E | |
| Commodity switching (change management): | |
| (1) Set up adjustments for the production equipment | |
| (2) Handling costs to operate and clean equipment and load the new material | |
| (3) Extra warehousing space to store the second material | |
| Commodity switching (change management) = 200.000 $ | |
| Post-transaction components | F |
| Loss of economies of scale (if one contract has a minimum volume, you may lose some discounts as you leverage a different commodity) | |
| G | |
| Higher scrap rate (i.e. if the new commodity has different performance vs the other) | |
| H | |
| Market share loss (e.g. if the new commodity offers low performance vs the other) | |
| TCO = A + B + C + D + E + F + G + H |
| Substituting commodity | |
|---|---|
| A. | |
| B | |
| C | |
| D If company purchases commodity A: | |
| If company purchases commodity B: | |
| E | |
| (1) Set up adjustments for the production equipment | |
| (2) Handling costs to operate and clean equipment and load the new material | |
| (3) Extra warehousing space to store the second material | |
| F | |
| G | |
| H | |
| TCO = A + B + C + D + E + F + G + H |
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