Table 1

Summary of the validation phase

FocusStrengthsWeaknessesThe solution adopted/proposed
Framework
  1. Sound structure

  2. Enables an approach that fosters a “continuous improvement” working mode

  3. It can be used at the strategic, tactical and operational levels depending on the needs

  1. Cost and infrastructure should be carefully considered

  2. Data collection may be prevented for security reasons

  1. Contractual clauses should be established with customers considering infrastructure's maintenance and data ownership

Identification of the machine critical components
  1. Dynamic FMECA shortens the problem identification and resolution time

  2. Dynamic FMECA improve spare parts management

  1. Dynamic FMECA may be too labour-intensive for some companies

  2. Causes of component failures must be carefully evaluated

  1. Open review meetings added as an alternative to dynamic FMECA

  2. RCA added to support the identification of the components' failure cause

Machine data analysis
  1. ML supports advanced analyses

  2. ML allows the introduction of preventive and predictive maintenance strategies

  1. Some companies do not have the competencies to run ML-based analyses or are not interested in it

  2. Preventive maintenance policies require historical data

  1. Statistics added as an alternative to ML

Service data collection
  1. Service report structure

  2. Possibility to ease even more the filling phase for companies who are developing an app and a platform able to manage automatically general information

  1. Some companies use serial numbers to track components

  2. The software/firmware version is not tracked; it could be useful for problem tracking

  1. Added the possibility to track worked components via serial numbers in the service report

  2. Added the possibility to enter the software/firmware version

Service data analysis
  1. Statistics for companies interested in descriptive analyses

  2. A competencies database is useful for later decisions and resources improvement

  1. Some companies use text-intensive reports that complicate manual analysis and data extraction

  1. Added the possibility to use NLP

Optimization model
  1. General structure and approach validated

  2. Data coherent with the current process

  3. Support for planners and substitutes

  1. Contingent factors are not considered (e.g. visa problems)

  1. Added contingent factors to the model

or Create an Account

Close Modal
Close Modal