Summary of the validation phase
| Focus | Strengths | Weaknesses | The solution adopted/proposed |
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| Framework |
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| Identification of the machine critical components |
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| Machine data analysis |
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| Service data collection |
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| Service data analysis |
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| Optimization model |
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| Focus | Strengths | Weaknesses | The solution adopted/proposed |
|---|---|---|---|
| Framework | Sound structure Enables an approach that fosters a “continuous improvement” working mode It can be used at the strategic, tactical and operational levels depending on the needs | Cost and infrastructure should be carefully considered Data collection may be prevented for security reasons | Contractual clauses should be established with customers considering infrastructure's maintenance and data ownership |
| Identification of the machine critical components | Dynamic FMECA shortens the problem identification and resolution time Dynamic FMECA improve spare parts management | Dynamic FMECA may be too labour-intensive for some companies Causes of component failures must be carefully evaluated | Open review meetings added as an alternative to dynamic FMECA RCA added to support the identification of the components' failure cause |
| Machine data analysis | ML supports advanced analyses ML allows the introduction of preventive and predictive maintenance strategies | Some companies do not have the competencies to run ML-based analyses or are not interested in it Preventive maintenance policies require historical data | Statistics added as an alternative to ML |
| Service data collection | Service report structure Possibility to ease even more the filling phase for companies who are developing an app and a platform able to manage automatically general information | Some companies use serial numbers to track components The software/firmware version is not tracked; it could be useful for problem tracking | Added the possibility to track worked components via serial numbers in the service report Added the possibility to enter the software/firmware version |
| Service data analysis | Statistics for companies interested in descriptive analyses A competencies database is useful for later decisions and resources improvement | Some companies use text-intensive reports that complicate manual analysis and data extraction | Added the possibility to use NLP |
| Optimization model | General structure and approach validated Data coherent with the current process Support for planners and substitutes | Contingent factors are not considered (e.g. visa problems) | Added contingent factors to the model |
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