Table 4

FMEA disruption severity degree ranking

DegreeDescriptionMedian rating
Very highWhen a potential failure mode affects safe operation of the product and/or involves nonconformance with government regulations. May endanger people or product. Assign “9” if there will be a warning before disruption, assign “10” if there will not be a warning before disruption10–9
HighWhen a high degree of customer dissatisfaction is caused by the disruption. Does not involve safety of people or product or compliance with government regulations. May cause disruption to subsequent processes/operations and/or require rework8–7
ModerateWhen a moderate degree of customer dissatisfaction is caused by the disruption. Customer is made uncomfortable or is annoyed by the disruption. May cause rework or result in damage to equipment6–5
MinorWhen a disruption is not likely to cause any real effect on subsequent processes/operations or require rework. Most customers are not likely to notice any disruption. Any rework that might be required is minor4–3
LowWhen a disruption will cause only slight annoyance to the customer2–1

Source(s): Adapted from Curkovic et al. (2015) 

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