Fresh and hardened state requirements for 3D printable materials
| Property | Definition | |
|---|---|---|
| Fresh State | Flowability/Pumpability | Capacity of the material to be smoothly transported from the mixer to the printing nozzle; it is affected by temperature and relative humidity |
| Extrudability | Capacity of the material to continuously pass through the small pipes and nozzles at the printing nozzle without clogging up the system or interrupting the filament | |
| Buildability/Shape Retention | Capacity of the material to retain its extruded shape and resistance throughout early ages, under self-weight and under the pressure from upper layers, without excessive deformation; it is possible by using high content of fine aggregates and sand | |
| Open Time | Time interval in which the fresh material maintains a consistent flow rate for good extrudability (related to the change of flowability with time); the use of appropriate retarders can help controlling the open time | |
| Hardened State | Interlayer Adhesion | The bond between two adjacent layers must be high to improve the structural integrity of the piece |
| Drying Shrinkage | Due to the inexistence of formwork, the surface area that contacts with the air is considerable, allowing a high rate of water evaporation and accelerating drying shrinkage; this phenomenon highly increases the risk of cracking | |
| Mechanical Strength | Compressive strength (usually tested at the ages of 3, 14 and 28 days), flexural strength (usually tested at the age of 7 days) and tensile bond strength between layers | |
| Printability | When the material reaches all the desirable fresh and hardened properties, a suitable 3D printable material is achieved |
| Property | Definition | |
|---|---|---|
| Fresh State | Flowability/Pumpability | Capacity of the material to be smoothly transported from the mixer to the printing nozzle; it is affected by temperature and relative humidity |
| Extrudability | Capacity of the material to continuously pass through the small pipes and nozzles at the printing nozzle without clogging up the system or interrupting the filament | |
| Buildability/Shape Retention | Capacity of the material to retain its extruded shape and resistance throughout early ages, under self-weight and under the pressure from upper layers, without excessive deformation; it is possible by using high content of fine aggregates and sand | |
| Open Time | Time interval in which the fresh material maintains a consistent flow rate for good extrudability (related to the change of flowability with time); the use of appropriate retarders can help controlling the open time | |
| Hardened State | Interlayer Adhesion | The bond between two adjacent layers must be high to improve the structural integrity of the piece |
| Drying Shrinkage | Due to the inexistence of formwork, the surface area that contacts with the air is considerable, allowing a high rate of water evaporation and accelerating drying shrinkage; this phenomenon highly increases the risk of cracking | |
| Mechanical Strength | Compressive strength (usually tested at the ages of 3, 14 and 28 days), flexural strength (usually tested at the age of 7 days) and tensile bond strength between layers | |
| Printability | When the material reaches all the desirable fresh and hardened properties, a suitable 3D printable material is achieved |
Source(s): Adapted from Lim et al. (2012), Ma et al. (2017), Ma et al. (2018), Le et al. (2012a), Buswell et al. (2018), Li et al. (2020)
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