Table 1

The tools used in the project

StageToolOutput
DefineGemba walkPhysically observe the potential of the manufacturing space
Brainstorming and affinity diagramDevelop ideas ad group them together
SIPOCProvides a clear picture of the inputs and outputs for the process
Project charterDetails the scope, goals, resources and deliverables for the project
MeasureCritical to quality treeUsed to translate the business needs into qualifiable outputs of the new process
Data collection planThis will be used to measure the current use of the manufacturing space
AnalysePareto chartThis will be used to analyse the current use of the manufacturing space
Ishikawa cause and effectUsed in reverse to brainstorm ideas to reach the requirements of the process
DesignProcess mappingDesign the new space management and approval process
Gantt chartUsed to plan implementation
VerifyPilot runValidate that new process design meets runs smoothly and meets target outputs
Change managementManage resistance to new process and ensure that it is meeting its target outputs
Control planSchedule ongoing review of process to ensure that it is meeting its target outputs
GembaUsed to physically observe the new process has the desired impact in the manufacturing area

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