Figure 16
A series of images depicting the steps in creating a hybrid part through machining and additive manufacturing, including digital design, milling, and laser powder bed fusion.The image presents a sequence of six figures illustrating the process of creating a hybrid component. The first figure displays a digital design of the part with additively manufactured channels and a milled preform. The second figure shows the milling process of the preforms, where water coolant is applied during machining. The third figure reveals the setup of an L P B F machine with prepared metal blocks. The fourth figure illustrates the L P B F process, where a laser is used to produce the part. The fifth figure captures the depowdering and screw removal stage, showcasing a hand wearing a glove interacting with the component. The final figure presents the completed hybrid part, detailing its design and features, such as the additively manufactured channels integrated within the metal structure.

Manufacturing process chain from the digital design to the final hybrid manifold illustrated on the side approach

Source: Authors’ own work

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