Figure 17
Finite element deformation maps compare total deformation in original and generatively designed gear models under loading conditions.The finite element analysis images compare total deformation in millimetres for three gear models: Original Gear using grey cast iron, G D Gear using L P B F cobalt chromium, and G D Gear using B M D 4041 steel. Each row presents front, angled, and rear views of the gear with deformation contours and a vertical scale ranging from minimum to maximum deformation values. The Original Gear shows a maximum deformation of 0 point 00225409 millimetres. The G D Gear using L P B F cobalt chromium shows a maximum deformation of 0 point 0021593 millimetres. The G D Gear using B M D 4041 steel shows a maximum deformation of 0 point 002643 millimetres. A horizontal scale bar at the bottom indicates dimensions from 0 to 80 millimetres.

Comparison of deformation produced in the different types of gears

Source: Authors’ own work

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