Figure 18
Finite element stress maps compare equivalent von Mises stress distribution in original and generatively designed gear models.The finite element analysis images compare equivalent von Mises stress in megapascals for three gear models: Original Gear using grey cast iron, G D Gear using L P B F cobalt chromium, and G D Gear using B M D 4041 steel. Each row contains front, angled, and rear views of the gear with stress contour distributions and a vertical scale ranging from minimum stress to a maximum of 15 megapascals. The Original Gear shows concentrated stress regions near the bore and gear teeth. The G D Gear using L P B F cobalt chromium and the G D Gear using B M D 4041 steel display more distributed stress patterns across the gear structure. A horizontal scale bar at the bottom indicates dimensions from 0 to 80 millimetres.

Comparison of max von Mises stress produced in the different types of gears

Source: Authors’ own work

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