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Purpose

The purpose of this paper is to develop extreme marine corrosion-resistant coatings and to fabricate TiZrNbTaMoW refractory high-entropy alloy thin films and clarify the effect of sputtering power.

Design/methodology/approach

TiZrNbTaMoW refractory high-entropy alloy thin films were fabricated by DC magnetron sputtering. The influence of sputtering power (80/100/120 W) on their microstructure and corrosion properties was investigated.

Findings

Sputtering power dominates film density, crystal orientation and composition uniformity. Uniform composition (deviation < 5%) and optimal corrosion resistance are both achieved at 100 W.

Research limitations/implications

This study only focuses on sputtering power without considering other magnetron sputtering parameters. Corrosion tests are only carried out in 3.5 Wt.% NaCl solution.

Practical implications

This work clarifies the sputtering power–microstructure–corrosion property relationship, offering new material and technical support for marine engineering protection.

Originality/value

The regulation mechanism of sputtering power on the films was systematically investigated for the first time, providing a new research basis for refractory high-entropy alloy coatings used in marine environments.

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