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Purpose

High reliability and high power-to-weight ratio are the technical difficulties in the development of aviation piston heavy fuel engines. This paper aims to provide a design evaluation method of the aero piston engine block, which can help R&D personnel quickly evaluate the performance of engine block, including effective bearing capacity and fatigue deformation, save a lot of experimental time and shorten the R&D cycle.

Design/methodology/approach

In this paper, structural efficiency is used to evaluate the reliability and durability of the engine block. Structural efficiency is a new evaluation method that lists its corresponding connotation according to different objects. In this paper, the function of the engine block in the engine is explained in detail, and three quantifiable connotations of the structural efficiency of the engine block are put forward. In the subsequent calculation, the calculation is carried out according to the three indexes, and the calculation results are used as the indexes to evaluate the performance of the engine block.

Findings

The structural efficiency evaluation method proposed in this paper can quickly and effectively evaluate the performance of the block from many aspects. Under the same boundary conditions, the two design schemes are simulated and analyzed, and the durability test is carried out. The analysis and experimental results show that Scheme 2 has good performance, which verifies the feasibility of the evaluation method.

Originality/value

This paper provides a method for rapid evaluation of engine block performance.

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