The New Medway Bridge comprises 12 continuous spans of twin cell box girder with an overall length of 953m and has the UK's longest externally post-tensioned span of 152.4m. It carries four London-bound lanes and a hard shoulder of the M2 and was constructed as part of the A2/M2 widening project in Kent for the Highways Agency. The need for external post-tensioning was imposed by the Client for durability and maintenance reasons. External post-tensioning can lead to a loss in structural efficiency when compared to internal post-tensioning, particularly with respect to anchor zones and overall flexure. There is also additional cost associated with the provision of deviators. The bridge was built under a Design and Build contract which made the need for economic and buildable details all the more acute. This paper identifies the various ways in which a cost-efficient durable design was produced and the way detailing problems specific to such a large externally posttensioned structure were overcome. Examples include consideration of composite action between formwork and deck in construction, optimisation of the permanent flexural design through overall non-linear analysis, design of diaphragms and spanning anchor beams, constraints on placement of external cables and simplification of the details for deviator blocks while maintaining adequate tolerances for construction.

  • Introduction

  • Global Deck Design

  • Pier Design

  • Cable Layouts

  • Local Elements – Anchorages, Diaphragms and Deviator Beams

  • Design for Temporary Conditions During Construction

  • Tendon Replacement Using a Type 1 Tendon System

  • References

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