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Purpose

The purpose of this paper is to develop a robust optimization methodology for metamaterial (MM) unit designs to minimize the effect of manufacturing and operational uncertainties.

Design/methodology/approach

A new robustness quantification function, applicable to both convex and nonconvex relationships between the mean and the standard deviation, is introduced. A distance-based local radial basis function network surrogate model is proposed to substitute the global radial basis function network to reduce the heavy computational cost without any scarification on the solution accuracy.

Findings

The optimized results of a prototype MM unit demonstrate the feasibility and merit of the proposed methodology. The proposed methodology outperforms the existing ones in both performance and robust parameters in the design of a prototype MM unit.

Originality/value

It provides a robust optimization methodology for MM units when considering the imperfections in fabrications and fluctuations in operation and environment conditions in engineering applications.

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