Specially developed glass fabrics for ultimate small diameter holes of high density board by build‐up method

A developmental project has been initiated to create a new type of glass fabric, whose fibers are to be uniformly distributed in the laminate so as to comply with the requirement of homogeneity. As a result, various types of glass fiber fabrics have successfully woven through the uniquely developed “MS process”, and it has been verified that each of the glass fabrics possesses the most suitable structure to attain uniform distribution in the laminates. The laminates, using the newly developed glass fabrics, have proved that the micro‐diameter drilling, that is laser drilling and mechanical drilling with 0.1mm diameter, can be performed very easily with less drill bit breakage, and produces uniform drill holes. It has also been proved that the laminates with the new glass fabrics reveal improved mechanical properties such as lower CTE, decreased warp and twist and better dimensional stability compared with conventional laminates of glass epoxy. Various styles of new glass fabric cover the wide range of thickness from 100 microns down to 27 microns.