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Purpose

– The purpose of this paper is to propose a hybridization numerical method to solve the plastic deformation of metal working based on the flow function method and meshless method.

Design/methodology/approach

– The proposed method is named as flow function-element free Galerkin (F-EFG) method. It uses the flow function as the basic unknown quantity to get the basic control equation, the compactly supported approximate function to establish a local approximate flow function by means of moving least square approximation, and the element free Galerkin (EFG) method to solve variational equation. The F-EFG method takes the upper limit method essence of flow function method, and the convergence, stability, and error characteristics of EFG method.

Findings

– The steady extrusion process of the axisymmetric extrusion problems as well as the extrusion deformation law and main field variables are subjects in the modeling and simulation analysis using F-EFG method. The results show that the F-EFG method has good computational efficiency and accuracy.

Originality/value

– The F-EFG method proposed in this paper has the advantages of high-solution precision of flow function method and large deformation solution of element free method. It overcomes the difficulties in global flow function establishment in flow function method and low-solution efficiency in element free method. The method is beneficial to the development of flow function method and element free method.

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