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Purpose

The purpose of this study is to develop a 3D geometric model of terry fabric, taking into consideration structural and geometrical characteristics of the fabric and of the yarns: weave, yarn counts, distances between yarns, weavings‐in, etc.

Design/methodology/approach

The structural and geometrical parameters of the fabric and of the yarns are obtained from the pattern by measuring, calculations and through geometric drawings. The model is worked out by means of SolidWorks and is directly compatible for processing using ANSYS. The proposed construction is checked for admission and for matching with the original structure.

Findings

A 3D computational model, which can be used for strength‐deformation simulation and analysis of terry fabrics, has been developed.

Originality/value

The study developed a 3D geometric model of a complex woven structure consisting of an additional pile warp system by means of non‐specialized CAD software. It can be used for strength‐deformation simulation and analysis.

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