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A discrete‐event simulation of a utility trouser manufacturing plant is described. The simulation model, written in the GPSS/PC language, was validated with operating data from a large plant with a nominal production capacity of 40,000 pairs of men's denim trousers per week. Specifically, the simulation results closely agreed with key plant operating figures, such as production rate, number of work stations, work‐in‐process inventory and residence time in production.

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