Sewability of denim

Denim fabrics of various weight ranges were sewn with three different compositions of sewing threads ‐ 100 per cent cotton, 100 per cent polyester and corespun thread ‐ with all possible ticket numbers, to examine the interaction of various fabric‐thread combinations. The sewing thread performance in terms of seam efficiency, pucker, slippage and needle cutting index was determined and the results were analysed in the light of the dimensional and mechanical properties of the fabric, thread and seam itself. Corespun threads were found to be most suitable from a seam efficiency point of view. However, other sewing parameters such as pucker, slippage and damage were adversely affected by sewing with corespun threads. Tensile properties of fabrics and threads were found to be the most important factors for sewability. Breaking strength and elongation of the fabric and sewing thread had an excellent correlation with seam efficiency. Cotton threads were found to be most suitable for sewing denim from a seam puckering point of view. On the other hand, polyester threads were more prone to develop seam pucker. Corespun thread was the greatest yarn damager compared to cotton and polyester threads. Fabric cover factor and sewing thread diameter were highly correlated with the needle cutting index.