Load‐adapted 3D‐reinforcement by means of function‐adjusted ready‐making process

Complex material requirements for high‐technology applications increasingly demand the use of hybrid material structures with properties tailored to the lines of loading. Textile‐reinforced multilayer composite structures are particularly suitable for the production of component structures in an optimised lightweight construction. In the loading case, however, delaminating phenomena occur between the individual layers due to the low interlaminar shear strength. The appropriate techniques and machines of the ready‐made‐clothing technology allow the specific sewing‐up of the semifinished textile products into a three‐dimensionally reinforced multilayer composite structure; the setting of a load‐adapted and failure‐tolerant characteristic of properties being possible in the z‐direction through a versatile variation of sewing parameters. Moreover, the sewing technology makes possible a ready‐made‐clothing‐technological preassembly of components of semi‐finished products, and thus can perform position‐fixing functions in the consolidation of the composites. The ready‐made‐clothing process is divided into sub‐processes like product development, preparation of cutting, cutting, connecting and forming as well as packaging and shipping. The technical procedures and machines applied are chosen from economic aspects. Besides the large number of pieces, extreme thickness of the textile products of up to 20 mm and the required sewing precision demand precise and reproducible manufacturing processes.