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Purpose

The purpose of this paper is to present a hybridized technique for analyzing the behavior of an industrial system stochastically utilizing vague, imprecise, and uncertain data. The press unit of a paper mill situated in a northern part of India, producing 200 tons of paper per day, has been considered to demonstrate the proposed approach. Sensitivity analysis of system's behavior has also been done.

Design/methodology/approach

In the proposed approach, two important tools namely traditional Lambda‐Tau technique and genetic algorithm have been hybridized to build genetic algorithms‐based Lambda‐Tau (GABLT) technique to analyze the behavior of complex repairable industrial systems stochastically up to a desired degree of accuracy. This technique has been demonstrated by computing six well‐known reliability indices used for behavior analysis of the considered system in more promising way.

Findings

The behavior analysis results computed by GABLT technique have reduced region of prediction in comparison of existing Lambda‐Tau technique region, i.e. uncertainties involved in the analysis are reduced. Thus, it may be a more useful analysis tool to assess the current system conditions and involved uncertainties. The paper suggested an approach to improve the system's performance.

Originality/value

The paper suggests a hybridized technique for analyzing the stochastic behavior of an industrial subsystem by computing six well‐known reliability indices in the form of fuzzy membership function.

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