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Purpose

– The purpose of this study was to investigate the effect of overload (bending moment with plastic deformation: Mp) on three point bending specimen at the fatigue limit of high-tensile-strength steel containing a crack in the stress concentration zone.

Design/methodology/approach

– An artificial semi-circular slit was introduced and Mp was applied after which bending fatigue tests were carried out.

Findings

– The relationship between the level of Mp and the fatigue limit (σw) was proportional; the fatigue limits of specimens containing 0.2- and 0.3-mm-deep slits are improved by the Mp process as much as twice the original values; the slit size that can be rendered harmless by the Mp process is a=0.05 mm in depth; and all non-propagating cracks appeared around the artificial slit.

Originality/value

– Very few studies have been conducted on the fatigue limit of materials containing crack-like surface defects after overload in the stress concentration zone. This study elucidated the effect of Mp on the fatigue limit.

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