The compressive strength of weathered Kowloon granite was assessed by the current authors in 2023, using the data from twin running tunnels constructed by slurry tunnel boring machine (TBM) in weathered Kowloon granite and a sawtooth strength profile in the rock was identified. Further analysis of the data shows just how variable the strength of the rock was, up to 50 m below the rockhead. The TBM data showed that the force applied to the cutting tools was passively following the variation in the strength of the rock. The TBM operators were not maintaining sufficient force on the cutting tools to optimise the penetration rate, particularly in the relatively weaker and more weathered rock. This was due to various factors, including: the small proportion of the total thrust applied to a slurry TBM that reaches the cutting tools; the high degree of variation in the strength of the weathered rock; and the number of tasks required from the TBM operator. The TBM operator was unable to focus exclusively on optimising the penetration rate. Based on information from TBM tunnelling in Kuala Lumpur, an automated system would provide superior performance to a human operator in weathered rock.
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1 August 2025
Research Article|
November 28 2024
The effect of variation in the strength of weathered Kowloon granite on slurry tunnel boring machine tunnelling
James Nicholas Shirlaw
;
Retired,
WSP
, Singapore, Singapore
Corresponding author James Nicholas Shirlaw (nick.shirlaw@gmail.com)
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Thomas Oates Henderson;
Thomas Oates Henderson
Consultant,
WSP (Hong Kong)
, Kowloon Bay, Hong Kong
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Ivan Stevanus Haryono;
Ivan Stevanus Haryono
Principal Geotechnical Engineer,
NOMA Consulting
, Brisbane, QLD, Australia
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Francois Claude Jean Marcel Dudouit
;
Francois Claude Jean Marcel Dudouit
Project Director,
Vinci Construction Grands Projets
, Auckland, New Zealand
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Christopher David Salisbury
Christopher David Salisbury
Consultant,
Salisbury Tunnelling
, Ma On Shan, Hong Kong
SAR
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Corresponding author James Nicholas Shirlaw (nick.shirlaw@gmail.com)
Publisher: Emerald Publishing
Received:
December 31 2023
Accepted:
November 22 2024
Online ISSN: 1751-8563
Print ISSN: 1353-2618
© 2025 Emerald Publishing Limited
2025
Emerald Publishing Limited
Licensed re-use rights only
Proceedings of the Institution of Civil Engineers - Geotechnical Engineering (2025) 178 (5): 558–573.
Article history
Received:
December 31 2023
Accepted:
November 22 2024
Citation
Shirlaw JN, Henderson TO, Haryono IS, Dudouit FCJM, Salisbury CD (2025), "The effect of variation in the strength of weathered Kowloon granite on slurry tunnel boring machine tunnelling". Proceedings of the Institution of Civil Engineers - Geotechnical Engineering, Vol. 178 No. 5 pp. 558–573, doi: https://doi.org/10.1680/jgeen.23.00345
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