Expanded Polystyrene (EPS) is widely used in geotechnical applications, where its durability depends on geomembrane protection. The aim of this study was to develop a new eco-friendly nanocoating for EPS, that can resist hydrocarbons, made of polyurethane and nanocellulose extracted from sugarcane waste. The nanocoating is proposed as an alternative in certain cases when it is impractical or uneconomic to use geomembrane. Experimental testing showed full resistance of the nanocoated EPS against diesel, in addition to a water absorption percentage below 2.7% by weight. The static and dynamic properties were also measured, as well as the interface properties of the nanocoated EPS samples with sand and concrete. Results showed that the compressive and flexural strength of the nanocoated samples significantly improved by 38% and 110%, respectively, compared with uncoated samples. The interface and dynamic properties showed great enhancement. Additionally, an economic feasibility study was performed to compare the use of nanocoating and geomembrane across the manufacturing, transportation, and construction stages to evaluate their economy, whereas results indicated that nanocoating is about 7.1% lower in cost. In general, the outcomes indicate that the newly developed nanocoating is a promising option that can be used to protect EPS and enhance its performance.
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3 March 2026
Research Article|
August 26 2025
Experimental evaluation of a newly developed nanocoating for EPS Available to Purchase
M. M. Omran;
M. M. Omran
1SESC, Smart Engineering Research Centre, Civil & Construction Engineering, School of Engineering & Applied Science,
Nile University
, Giza, Egypt
, E-mail: moomran@nu.edu.eg
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A. M. Ahmed;
A. M. Ahmed
2SESC, Smart Engineering Research Centre, Civil & Construction Engineering, School of Engineering & Applied Science,
Nile University
, Giza, Egypt
; Department of Civil Engineering, Faculty of Engineering – Mataria, Helwan University, Cairo, Egypt, E-mail: amabdelkhalik@nu.edu.eg
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I. S. Fahim;
I. S. Fahim
4SESC, Smart Engineering Research Centre, Industrial Engineering, School of Engineering & Applied Science,
Nile University
, Giza, Egypt
, E-mail: Isamy@nu.edu.eg
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E. S. Bakhoum;
E. S. Bakhoum
5SESC, Smart Engineering Research Centre, Civil & Construction Engineering, School of Engineering & Applied Science,
Nile University
, Giza, Egypt
; Civil Engineering Department, National Research Centre, Giza, Egypt, E-mail: ebakhoum@nu.edu.eg
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S. S. AbdelSalam
6SESC, Smart Engineering Research Centre, Civil & Construction Engineering, School of Engineering & Applied Science,
Nile University
, Giza, Egypt
Corresponding author S. S. AbdelSalam (sabdelsalam@nu.edu.eg)
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Corresponding author S. S. AbdelSalam (sabdelsalam@nu.edu.eg)
Declaration of competing interest The authors declare that they have no competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Publisher: Emerald Publishing
Received:
April 06 2025
Accepted:
July 10 2025
Online ISSN: 1751-7613
Print ISSN: 1072-6349
Funding
Funding Group:
- Award Group:
- Funder(s): National Science and Technology Development Fund
- Award Id(s): 47360
- Funder(s):
- Funding Statement(s): This study is part of the ongoing research project “EPS Geofoam with Nanocoating for use in Roadways Embankments”, which is funded by the National Science and Technology Development Fund (STDF) in Egypt — Applied Sciences Research Grants — Project ID 47360.
© 2025 Emerald Publishing Limited
2025
Emerald Publishing Limited
Licensed re-use rights only
Geosynthetics International (2026) 33 (1): 175–194.
Article history
Received:
April 06 2025
Accepted:
July 10 2025
Citation
Omran MM, Ahmed AM, Adel R, Fahim IS, Bakhoum ES, AbdelSalam SS (2026), "Experimental evaluation of a newly developed nanocoating for EPS". Geosynthetics International, Vol. 33 No. 1 pp. 175–194, doi: https://doi.org/10.1680/jgein.25.00053
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