Effect of sand gradations on the fresh properties of 3D printable concrete

Sand is frequently used as a fine aggregate in concrete mixtures, but the performance of concrete can be considerably impacted by regional variations in sand gradation. In this work, the effect of sand gradations on the fresh properties of three-dimensionally printable concrete (3DPC) mixtures was systematically investigated. The binder combinations (cement, fly ash, silica fume, limestone powder, ground granulated blast-furnace slag) and the water/binder ratio were kept constant throughout the trials. The sands used in the mixtures were standard Ennore sand (ES) (grades I, II and III) and locally available river sand (RS). The mini-slump heights and flow values of mixes made with RS and with optimal packing of binary and ternary combinations of the standard ESs were evaluated and compared with those of the unary packing of ESs and RS. A correlation between the fineness modulus of different sand gradations and printable flow time was determined. The influence of sand gradations and fineness modulus on buildability, shape retention, open time and extrudability were evaluated. It was found that the performance of the fresh 3DPC was influenced by the aggregate's gradation and grain size in addition to its fineness. In conclusion, different fine aggregate specifications must be chosen depending on the various 3D printing building conditions and design requirements.