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A comprehensive analysis of a flexible hybrid assembly system (FHAS) where automated devices and human operators interact is presented. A computer simulation programme and ANOVA were conducted to identify which factors significantly affect the measures of performance of the system. The results clearly indicated that certain factors have a more significant effect on the measures of performance than the others. A classification of the relative significance of input factors affecting such a system is made. In order to investigate the generality of the results, alternative station configurations and factor levels are examined. The outcome shows that the results are applicable to different configurations of FHAS.

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