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Uniform dispersion, orientation and adhesion between carbon nanotubes and polymer matrix are essential for the improved mechanical properties in the nanocomposite. We prepared multi-wall carbon nanotubes (MWNT)-nylon 6 nanocomposites using an in-situ polymerization technique, assisted with a few minutes (3-4 minutes) of ultrasonication. Fibers were then extruded from prepared nanocomposite using a single screw extruder and stretched for draw ratio 3 and 4 respectively. Uniform dispersion was achieved due to the effect of ultrasonication and quick polymerization. DSC studies indicated the presence of interactions between nylon 6 polymer and MWNTs. SEM studies showed the nearly oriented carbon nanotubes inside the nanocomposite fibers. Improved mechanical properties were observed as a result of proper dispersion, orientation and interfacial interactions. However at higher MWNT loadings (> 0.5 %), molecular weight of the synthesized nylon 6 reduced significantly, resulting in decreased mechanical properties.

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