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Purpose

In this work, the production of ceramic moulds for aluminium casting using a stereolithographic apparatus (SLA) is presented.

Design/methodology/approach

Suspensions of silica powders in a photoreactive resin were used in a standard SLA equipment in order to build green parts. SLA, SLA‐250 (3D System, Valencia, CA) was modified in order to fabricate a ceramic green parts.

Findings

A characterization of mechanical properties of the material samples was performed. Finally, moulds for aluminium casting were obtained either using the stereolithographic part as a green mould, either by pyrolisis of the organic binder and subsequent sintering at high temperature.

Research limitations/implications

Future investigations will be devoted to optimise the process and the mechanical performances of the sintered parts, improving the rheological properties of suspensions and reducing the building time.

Originality/value

This is a novel work on the production of ceramic moulds for aluminium casting using a SLA.

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