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1-20 of 20
Keywords: Fused Filament Fabrication (FFF)
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Journal Articles
Structural analysis and failure prediction of fused filament fabrication components using an analytical model
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–14.
Published: 02 June 2026
.... Corresponding author Hugo I. Medellín-Castillo hugoivanmc@uaslp.mx 03 12 2025 25 03 2026 10 05 2026 © 2026 Emerald Publishing Limited 2026 Emerald Publishing Limited Licensed re-use rights only Fused filament fabrication (FFF) Finite element method (FEM) Mechanical...
Journal Articles
A slicer-agnostic tool for void characterization from slicer images and its correlation to build orientation and raster angle in FFF
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–33.
Published: 01 June 2026
...Dora Strelkova; (Ruth) Jill Urbanic Purpose To quantify the relationships between build orientation, raster angle and void characteristics on tensile performance of carbon fiber reinforced Nylon 6 (PA6-CF) Fused Filament Fabrication ( FFF ) tensile samples. This work aims to establish a foundation...
Includes: Supplementary data
Journal Articles
Rotating bending fatigue performance of FFF-fabricated PLA HD and ABS polymers: experimental characterization, numerical modeling and critical infill influence configuration
Available to PurchaseZineb Zahir, Issam Hanafi, Jalal El Bahaoui, Francisco Mata Cabrera, Rafael Barea del Cerro, Daniel Gomez Lendinez, David Calderón Herrera
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2026) 32 (4): 978–993.
Published: 10 December 2025
...Zineb Zahir; Issam Hanafi; Jalal El Bahaoui; Francisco Mata Cabrera; Rafael Barea del Cerro; Daniel Gomez Lendinez; David Calderón Herrera Purpose This study aims to quantify the rotating-bending fatigue performance of fused filament fabrication ( FFF ) polylactic acid (high density) ( PLA HD...
Journal Articles
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (11): 269–285.
Published: 23 September 2025
...Phan Quoc Khang Nguyen; Y.X. Zhang; Zhongpu Zhang; Richard (Chunhui) Yang Purpose This study aims to improve mechanical strength and build time of Fused Filament Fabrication ( FFF )-printed high-impact polystyrene ( HIPS ), considering five key controllable FFF process parameters including layer...
Journal Articles
Comparative study of compression, tensile and shear tests of carbon fiber- and noncarbon fiber-reinforced materials used in FDM technology
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (9): 2055–2067.
Published: 11 August 2025
... Publishing Limited 2025 Emerald Publishing Limited Licensed re-use rights only Carbon fiber (CF) 3D printing Filament deposition modeling (FDM) Fused filament fabrication (FFF) Additive manufacturing (AM) Mechanical properties Spain University of Zaragoza, the Spanish “AGENCIA...
Journal Articles
Design methodology for fused filament fabrication for medical and personalization applications: framework, database, methodology and study of case
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (8): 1773–1801.
Published: 10 June 2025
...&P products using the fused filament fabrication (FFF) technique. The goal is to leverage FFF’s cost-effectiveness to enhance the market appeal of ME&P products. Design/methodology/approach The methodology relies on case analysis and specialized literature in design for additive manufacturing...
Journal Articles
Design methodology for fused filament fabrication with process chain: framework, database, design rule, methodology and study of case
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (7): 1540–1566.
Published: 19 May 2025
...Luis Lisandro Lopez Taborda; Heriberto Maury; Ivan E. Esparragoza Purpose Additive manufacturing (AM) is valued for flexibility and low cost, but fused filament fabrication (FFF) and fused deposition modeling (FDM) face issues with finish, tolerances and strength. Combining conventional...
Journal Articles
A novel model to estimate the structural properties of PLA-FFF components along any non-orthogonal direction
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (1): 100–110.
Published: 10 September 2024
...Steffany N. Cerda-Avila; Hugo I. Medellín-Castillo Purpose This study aims to present and evaluate a novel analytical model to predict the structural properties of parts fabricated by fused filament fabrication (FFF) along any non-orthogonal direction. Design/methodology/approach A new...
Journal Articles
Design methodology for fused filament fabrication with failure theory: framework, database, design rule, methodology and study of case
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (9): 1803–1821.
Published: 27 August 2024
..., the purpose of this study is to develop a methodology that integrates design for additive manufacturing (AM) principles with fused filament fabrication (FFF) to address these challenges, thereby enhancing product reliability and strength. Design/methodology/approach Developed through case analysis...
Journal Articles
Steady melting in material extrusion additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (1): 85–94.
Published: 12 December 2023
... different designs (Serdeczny et al., 2022). 02 06 2023 04 08 2023 04 09 2023 © Jonathan E. Seppala. 2023 Jonathan E. Seppala. Licensed re-use rights only Material extrusion Fused filament fabrication (FFF) Thermal modeling Melting Numerical simulation...
Includes: Supplementary data
Journal Articles
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (11): 131–142.
Published: 31 October 2023
... of this licence may be seen at http://creativecommons.org/licences/by/4.0/legalcode Additive manufacturing (AM) Auxetic structures Jounce bumpers Fused filament fabrication (FFF) In automotive suspension systems, a key role is played by the jounce bumper, which is typically mounted between...
Journal Articles
Experimental characterization, theoretical modeling and failure analysis of the mechanical behavior of acrylonitrile butadiene styrene parts by fused filament fabrication
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (1): 145–160.
Published: 03 October 2023
... 2023 12 09 2023 © Emerald Publishing Limited 2023 Emerald Publishing Limited Licensed re-use rights only Additive manufacturing (AM) Fused filament fabrication (FFF) Fused deposition modeling (FDM) Acrylonitrile butadiene styrene (ABS) Failure criteria Constitutive relation...
Journal Articles
Study of parametric interaction during fused filament fabrication (FFF) using interpretive structural modelling (ISM) followed by experimental analysis
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (10): 2232–2256.
Published: 28 August 2023
...Shekhar Sharma; Saurav Datta; Tarapada Roy; Siba Sankar Mahapatra Purpose Fused filament fabrication (FFF) is a type of additive manufacturing (AM) based on materials extrusion. It is the most widely practiced AM route, especially used for polymer-based rapid prototyping and customized product...
Journal Articles
Experimental study of adhesive joints with mechanical interlocking of acrylonitrile butadiene styrene (ABS) parts fabricated for fused filament (FFF)
Available to PurchaseErwin Molino Alvarez, Sergio Andres Quintana González, Luis Lisandro Lopez Taborda, Enrique Esteban Niebles Nuñez
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (9): 1984–2000.
Published: 21 August 2023
... interlocking on acrylonitrile butadiene styrene (ABS) specimens made with fused filament fabrication (FFF) so that the joint strength is as close as possible to the strength of the base material. Design/methodology/approach This study characterized the subject’s state of the art to justify the decisions...
Journal Articles
Bead geometry–induced stress concentration factors in material extrusion polymer additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (7): 1438–1452.
Published: 11 April 2023
... prismatic “box,” as shown in Figure 2 . Figure 2 Hexagonal box geometry from which the tensile coupons were cut Z-direction Z-strength Fused deposition modeling (FDM) Fused filament fabrication (FFF) Bead profile characterization Stress concentration factor Notch sensitivity Finite...
Journal Articles
Fatigue experimental analysis and modelling of fused filament fabricated PLA specimens with variable process parameters
Available to PurchaseSteffany N. Cerda-Avila, Hugo Iván Medellín-Castillo, José M. Cervántes-Uc, Alejandro May-Pat, Aarón Rivas-Menchi
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (6): 1155–1165.
Published: 12 January 2023
... made by fused filament fabrication (FFF), also known as fused deposition modelling; and secondly, to model the fatigue behaviour of PLA specimens made by FFF and similar additive manufactured parts. Design/methodology/approach A new methodology based on filament characterisation, infill measuring...
Journal Articles
Impact energy absorption and fracture mechanism of FFF made fiberglass reinforced polymer composites
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (2): 275–287.
Published: 29 July 2022
...Ashish R. Prajapati; Harshit K. Dave; Harit K. Raval Purpose The fiber reinforced polymer composites are becoming more critical because of their exceptional mechanical properties and lightweight structures. Fused filament fabrication (FFF) is a three-dimensional (3D) printing technique that can...
Journal Articles
Numerical and experimental analysis of bead cross-sectional geometry in fused filament fabrication
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2022) 28 (10): 1882–1894.
Published: 31 May 2022
...Efe C. Balta; Atakan Altınkaynak Purpose This paper aims to develop experimentally validated numerical models to accurately characterize the cross-sectional geometry of the deposited beads in a fused filament fabrication (FFF) process under various process conditions. Design/methodology...
Journal Articles
Evaluation of the printing strategies design on the mechanical and tribological response of acrylonitrile styrene acrylate (ASA) additive manufacturing parts
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2022) 28 (3): 479–489.
Published: 16 September 2021
... Tensile force Additive manufacturing Fused filament fabrication (FFF) Roughness Tensile strength Surface roughness Several researches are focused on the characterization of the mechanical response of ASA parts as a function of the printing parameters, mainly based on the fused temperature...
Journal Articles
Strain-rate-dependent properties of short carbon fiber-reinforced acrylonitrile-butadiene-styrene using material extrusion additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2020) 26 (10): 1701–1712.
Published: 23 October 2020
... (FDM®), fused filament fabrication (FFF), fused layer modeling (FLM) or three-dimensional (3D) printing, is one of the most widely used freeform fabrication techniques for polymer components. It is mainly used for rapid prototyping (RP), although the technique is increasingly used for rapid...
