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Purpose

– Super304H steel is a new fine-grained austenitic heat-resistant stainless steel developed in recent years, and it is widely used in high temperature section superheater and reheater tubes of ultra-supercritical thermal power units’ boiler. Currently intergranular corrosion (IGC) has occurred in a few austenitic stainless steel tubes in ultra-supercritical units and led to boiler leakage. The purpose of this paper is to find a nondestructive method to quickly and easily detect IGC of austenitic stainless steel tube.

Design/methodology/approach

– This paper uses the nonlinear characteristics of ultrasonic propagation in steel tube to detect the IGC of Super304H tube.

Findings

– The experimental results show that the nonlinear coefficient generally increases sensitively with the degree of IGC; hence, the nonlinear coefficient can be used to assess IGC degree of tubes, and the nonlinear coefficient measurement method is repeatable for the same tube.

Research limitations/implications

– A theory of how IGC would affect the ultrasonic signals and lead to a nonlinear response needs further research.

Practical implications

– A nondestructive method to quickly and easily detect IGC is provided.

Social implications

– Using ultrasonic nonlinear coefficient to assess IGC degree of tubes is a new try.

Originality/value

– This paper provides a new way to test IGC.

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