Chemical–physical–mechanical stability of MKG mortars under sulfate attacks

Geopolymer-based materials have attracted increasing interest in construction and infrastructure engineering due to their high mechanical properties but low carbon dioxide emissions. However, it remains unclear whether this type of material can work in a stable way in harsh environments. This study investigated the chemical–physical–mechanical stability of metakaolin-based geopolymer (MKG) mortars under the immersing actions of sodium sulfate and magnesium sulfate solutions up to 180 days by testing their visual appearance, mass, dimensions, strength, microstructure and chemical components. Results show that the immersion actions do not cause obvious changes in mass, dimensions or compressive and flexural strengths of the MKG mortars. A white deposit, consisting of magnesium hydroxide, magnesium sulfate, magnesium carbonate and magnesium silicate aluminate hydrate, appeared on the surfaces of the high-alkali MKG specimens immersed in magnesium sulfate solution for 30 days, and disappeared at later ages due to the continual consumption of magnesium hydroxide. Mg–Na exchanges occurred for the MKG mortars immersed in magnesium sulfate solution. Overall, the chemical–physical–mechanical stability of geopolymer-based materials depends on the material components and interactions with the environment. Caution should be used before any engineering applications, and relevant issues deserve further rigorous investigation in the future.