Splicing quality issues are commonly observed in field-welded steel box girder segments exposed to ambient environmental temperatures. To investigate the effect of splicing temperature difference (STD) and improve construction quality, finite-element models were developed to simulate the welding–splicing process of these segments. The formation mechanism of the STD and the effect of key parameters were investigated using the numerical model. The results show that temperature field variations during the welding–splicing process induced structural deformation. The boundary conditions of the steel box girders were changed by the welding process. The STD effect arose when thermal deformation was locked within the spliced segments. Temperature variations, boundary conditions, segment length and welding sequences significantly affect the STD in field-welded steel box girders.
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Research Article|
September 11 2025
Numerical analysis of splicing temperature difference in welded steel box girder segments Available to Purchase
Weiqing Zhu;
School of Highway,
Chang’an University
, Xi’an, PR China
Corresponding author Weiqing Zhu (zhuweiqing@chd.edu.cn)
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Yi Xiao;
Yi Xiao
School of Highway,
Chang’an University
, Xi’an, PR China
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Minghui Li;
Minghui Li
School of Highway,
Chang’an University
, Xi’an, PR China
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Gang Long;
Gang Long
Xi'an Huantong Municipal Engineering Project Management Co., Ltd
, Xi’an, PR China
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Zongrang Yu;
Zongrang Yu
SCEGC Mechanized Construction (Group) Co., Ltd
, Xi’an, PR China
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Fei Li;
Fei Li
Xi’an Municipal Construction (Group) Co., Ltd.
, Xi’an, PR China
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Kuanfeng Zhang;
Kuanfeng Zhang
Xi’an Municipal Engineering (Group) Co., Ltd.
, Xi’an, PR China
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Hua Huang
Hua Huang
School of Civil Engineering,
Xi'an Technological University
, Xi’an, PR China
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Corresponding author Weiqing Zhu (zhuweiqing@chd.edu.cn)
Publisher: Emerald Publishing
Received:
November 15 2024
Accepted:
June 26 2025
Online ISSN: 1751-7664
Print ISSN: 1478-4637
Funding
Funding Group:
- Award Group:
- Funder(s): Fundamental Research Funds for the Central Universities
- Award Id(s): 300102214916,300102212912
- Funder(s):
- Funding Statement(s): This research was funded by the Fundamental Research Funds for the Central Universities, CHD (nos. 300102214916 and 300102212912). The authors wish to express their gratitude to the sponsor.
© 2025 Emerald Publishing Limited
2025
Emerald Publishing Limited
Licensed re-use rights only
Proceedings of the Institution of Civil Engineers - Bridge Engineering (2025)
Article history
Received:
November 15 2024
Accepted:
June 26 2025
Citation
Zhu W, Xiao Y, Li M, Long G, Yu Z, Li F, Zhang K, Huang H (2025;), "Numerical analysis of splicing temperature difference in welded steel box girder segments". Proceedings of the Institution of Civil Engineers - Bridge Engineering, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1680/jbren.24.00053
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