Natural-fibre-reinforced plastics in actively bent structures

This joint venture research brings together three different fields of research which have led to novel findings: these relate to single-motion erection of irregular lattice gridshells using geometric optimisation techniques for the application of natural fibre-reinforced composites within the context of actively bent elements for curved load-bearing structures. Fabrication tests are carried out for pultruded flat test specimens and tubular sections made from environmentally advantageous composites with flax or sisal fibres and a partially bio-based resin. The flat test specimens with flax fibres exhibit excellent tensile and bending strength properties but the sisal yarns prove more successful for pultrusion. Fibre-reinforced composites (including natural fibre-reinforced plastics) compare favourably to timber and steel for application in actively bent structures where low weight, bending-stress reserves and large curvatures are required. The pultrusion tests also identify serious manufacturing challenges (such as the twisting of sisal fibres), which lead to inconsistent properties and subsequently highlight the need for further investigation. The experimental realisation of a 10 m span irregular lattice gridshell using glass fibre-reinforced plastic was completed as a proof of concept for the suitability of active bending for pultruded fibre-reinforced profiles and also to validate newly developed computational optimisation and construction procedures for irregular gridshell lattices.