China clay waste as aggregate in alkali-activated cement mortars

Every 1 t of china clay produced in the UK generates 9 t of waste material. A limited quantity of the coarser waste has beneficial use as a building stone or secondary aggregate in concrete and asphalt, but there are currently limited uses for the finest waste fraction. ‘Mica’ waste is a mixture of fine minerals and is one of the forms of waste with little beneficial use other than the restoration of old quarries. With an aim to find new commercially viable and low environmental impact uses in construction, this paper focuses on the use of china clay waste as an aggregate in alkali-activated cement mortar. Based on preliminary analysis of the compressive strength of binders using slag and fly ash, optimum binders were selected to produce mortars using mica and other forms of china clay waste as aggregate. The mortars were then compared in compression with control specimens using standard sand. Although the results show that the test mortars were generally weaker than the control samples, the paper concludes there are opportunities for their use.