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The main objective of this study was to confirm the technical feasibility of using hydrothermal processing of sludge to combine partial treatment and generation of useful organic by-products for internal recycling to support biological nutrient removal (BNR). The experimental program involved assessing hydrothermal sludge treatment and production of organic by-products containing volatile fatty acids, especially acetic acid, under a variety of reaction temperatures, durations, and uses of oxidant. Three sludge types were treated; primary, secondary, and a mixture of the primary and secondary. The organic by-products were then used to provide the main carbon source to support BNR in two short sets of sequencing batch reactor experiments. The results confirmed the bio-availability of the by-products to support simultaneous biological phosphorus removal and denitrification. The BNR microorganisms readily used the dissolved by-products, especially acetic acid, for active biological phosphorus release and uptake and denitrification. Mass balance analysis confirmed that hydrothermal generation of by-products from sludge can be adequate for internal recycling in BNR wastewater treatment plants. Key words: wastewater sludge, hydrothermal treatment, recycling of organic by-products, organic carbon source, volatile fatty acids, acetic acid, biological nutrient removal, phosphorus removal, denitrification.

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