Several initiatives have introduced traditional green walls as a long-term approach to climate change mitigation. The Industry 4.0 advancements have encouraged the innovative integration of digital technology in design processes. Limited research has investigated the integration of digital fabrication methods, like 3D printing, in modular living wall applications. Through a mixed-methods approach, this study aimed to identify the role and develop a design framework using digital fabrication in modular living wall. A systematic literature review of 39 articles from 2016 to 2025 was conducted by screening Scopus and Web of Science databases using the PRISMA technique. VOSviewer co-occurrence keyword mapping identified four core themes for the study’s content analysis, including design elements, design optimisation, fabrication, and performance evaluation. The findings revealed the widespread use of digital software in design modelling and post-design analysis compared to the limited use of application-based optimisation. A design framework was developed for fabricating an efficient modular living wall through a circular design process involving component identification, conceptualisation, optimisation, and evaluation stages. The structured framework provides a sustainable and efficient pathway for the 3D printing of modular vessels while supporting SDG Goal 11, sustainable cities, and Goal 13, climate action, and contributing to the fields of urban, architectural, and landscape design.
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Research Article|
October 23 2025
Developing a design framework for 3D-printed modular living walls: a systematic review
Carol V. Ayad
;
Department of Urban Design and Planning, Faculty of Engineering,
Ain Shams University
, Cairo, Egypt
Corresponding author Carol V. Ayad (carol.ayad@eng.asu.edu.eg)
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Samah El-Khateeb
;
Samah El-Khateeb
Department of Urban Design and Planning, Faculty of Engineering,
Ain Shams University
, Cairo, Egypt
; Smart and Future Cities Center, University of Business and Technology, Jeddah, Saudi Arabia
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Noha Gamal Said
;
Noha Gamal Said
Department of Urban Design and Planning, Faculty of Engineering,
Ain Shams University
, Cairo, Egypt
; Université Grenoble Alpes, CNRS, ENSAG, AAU_ CRESSON, 38000, Grenoble, France. École Nationale Supérieure D'architecture De Grenoble/School of Architecture, Université Grenoble Alpes, Grenoble, France
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Wesam M. El-Bardisy
Wesam M. El-Bardisy
Department of Urban Design and Planning, Faculty of Engineering,
Ain Shams University
, Cairo, Egypt
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Corresponding author Carol V. Ayad (carol.ayad@eng.asu.edu.eg)
Conflict of interest statement The authors declare that they have no conflict of interest.
Publisher: Emerald Publishing
Received:
January 01 2025
Accepted:
September 10 2025
Online ISSN: 1496-256X
Print ISSN: 1496-2551
© 2025 Emerald Publishing Limited
2025
Emerald Publishing Limited
Licensed re-use rights only
Journal of Environmental Engineering and Science 1–14.
Article history
Received:
January 01 2025
Accepted:
September 10 2025
Citation
Ayad CV, El-Khateeb S, Said NG, El-Bardisy WM (2025;), "Developing a design framework for 3D-printed modular living walls: a systematic review". Journal of Environmental Engineering and Science, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1680/jenes.25.00001
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