Improving passing ability of ultra-heavy-weight concrete by optimising its packing structure

Heavy-weight concrete (HWC) is a widely adopted radiation shielding material in the nuclear industry. In this study, two kinds of high-density aggregate, namely, iron sand (IS) and steel slag coarse aggregate (SSCA), were adopted to fully replace river sand and natural coarse aggregate, respectively, producing ultra-heavy-weight concrete (UHWC) with a unit weight >3800 kg/m³, to ensure excellent radiation shielding performance. However, IS and SSCA seriously impaired the passing ability of UHWC as the cement paste could not hold the IS and SSCA as firmly as natural aggregates, owing to their high density. To overcome this, the rheology of UHWC should be optimised by partially replacing the cement with superfine silica fume (SSF) and using a suitable amount of superplasticiser (SP) to enhance the wet packing density (WPD). A total of 28 UHWC mixes with different replacement ratios of SSF and different SP dosages were tested for segregation width, flowability, L-box passing ability, unit weight and WPD. Results revealed that incorporating an appropriate quantity of SSF and SP improved the WPD of UHWC, resulting in improved segregation resistance, enhanced flowability, increased passing ability and a higher unit weight. Lastly, there is a positive correlation between flowability, passing ability and WPD.