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Purpose

The purpose of this paper was to comprehensively understand the effects of imidization process on the structure and properties of polyimide (PI) films through the preparation and characterization of a variety of PI/aluminium oxide (Al2O3) nanocomposite films by using several imidization-based strategies.

Design/methodology/approach

Poly(amic acid) (PAA) containing different amounts of inorganic materials (namely, 0 Wt.%, 4 Wt.%, 8 Wt.%, 12 Wt.% and 16 Wt.%) was synthesized by using pyromellitic dianhydride and 4,4-diaminodiphenyl ether as raw material and N,N-dimethylacetamide as solvent. Subsequently, the solution obtained was casted on a glass substrate and dried by the means of various curing processes. The micro-structure, Fourier transform–infrared spectral features, breakdown field strength, dielectric properties and the corona-resistant time parameters of films were achieved.

Findings

The imidization process influences substantially the properties of composite films. Therefore, as the imidization rate is increased, the corona-resistant time and the electrical breakdown strength of composite films are also improved, while the dielectric constant faces a+ decreasing.

Research limitations/implications

In this paper, the impact of imidization process on the performance of PI/nano-Al2O3 three-layered composite film is reported. However, there are multiple factors governing these systems (such as, interlayer thickness ratio and humidity), which are not discussed herein.

Originality/value

The current study expounds the relationship between imidization ratios as well as the effect of imidization ratio on the performance of the film.

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