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Purpose

The brake connector of an automobile is one important part in the brake system. How to measure the matching surface quality is a problem, because the matching surface is a cone surface and has a deep aperture structure.

Design/methodology/approach

A new measurement system is presented which could assure illumination and image with a special beam splitter. The worker could observe the matching surface by better image.

Findings

More objective evaluation is given with image processing method.

Research limitations/implications

Now, this measurement system is used by Toyota (Tianjin) company and satisfied result is obtained.

Originality/value

This paper is an original work and focuses on an important issue in automobile production.

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