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Keywords: Machine learning
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Journal Articles
Machine learning-based parameter significance for wear performance and process–wear–sustainability correlations of 3D-printed polylactic acid
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–12.
Published: 04 May 2026
...) by correlating the process, wear performance and sustainability. Design/methodology/approach This study uses machine learning ( ML ) to optimize process parameters in additive manufacturing ( AM ), focusing on wear resistance, accuracy, cost and printing time. A gradient boosting regressor is trained...
Journal Articles
Machine learning-based detection of layer-shifting in FFF 3D printing using MEMS vibration and acoustic sensors
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–21.
Published: 22 April 2026
... to dimensional inaccuracies and structural misalignments in printed parts. The present study aims to develop a machine learning ( ML )-based framework supported by sensor data to detect layer shifting at an early stage of the printing process. Design/methodology/approach A Cartesian FFF 3D printer...
Journal Articles
Process optimization of laser melting deposition for DZ125L based on machine learning
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–13.
Published: 25 March 2026
...Xina Huang; Deng Wang; Wenjing Chen; Miaoyi Li Purpose The purpose of this paper is to accurately predict and optimize the process parameters of laser metal deposited Ni-based superalloys using machine learning ( ML ). Design/methodology/approach Orthogonal experiments were carried out...
Journal Articles
Cluster-driven modeling: Expanding input parameters for predicting relative density in Laser Powder Bed Fusion
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–23.
Published: 09 February 2026
... parameters Machine learning Agencia Nacional de Investigación y Desarrollo (FONDECYT INICIACIÓN Nº11260020), Agencia Nacional de Investigación y Desarrollo (FONDECYT Nº 1201068), Agencia Nacional de Investigación y Desarrollo (FONDEQUIP EQM180081). Selective Laser Melting (SLM), a laser-based...
Journal Articles
Explainable machine learning for high-strain-rate prediction of LPBF-fabricated A286 lattice structures under SHPB testing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–20.
Published: 23 January 2026
...Veera Siva Reddy Bobbili; Chandrasekhara Sastry C; Hafeezur Rahman A Purpose This study aims to establish an interpretable machine learning framework for predicting high-strain-rate mechanical responses of laser powder bed fusion ( LPBF )-fabricated A286 steel lattice structures subjected to split...
Journal Articles
Machine learning-driven optimization of energy absorption in PLA composites reinforced with carbon fibers through FFF additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal 1–11.
Published: 12 November 2025
... parameters influence mechanical performance and to explore the potential of machine learning in enhancing material property prediction and optimization. Design/methodology/approach A series of controlled experiments were conducted by varying nozzle diameter, nozzle temperature, and fan speed. The EAC...
Journal Articles
A hybrid genetic algorithm-neural network model for optimizing thermal and mechanical characteristics of 3D-printed parts
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2026) 32 (1): 196–209.
Published: 13 October 2025
... methods. Furthermore, the thermal model predictions align well with experimental findings, reinforcing the validity of the proposed optimization strategy. Originality/value This study provides a novel hybrid approach to optimizing FFF process parameters by integrating machine learning techniques...
Journal Articles
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (11): 269–285.
Published: 23 September 2025
... (FFF) Multi-objective optimisation Mechanical properties Build time Machine learning High-impact polystyrene (HIPS) Additive manufacturing (AM), also referred to three-dimensional (3D) printing, stands at the forefront of advanced manufacturing technologies, revolutionising traditional...
Journal Articles
Machine learning-based microhardness prediction and microstructural analysis of Stainless Steel 316-Inconel 718 functionally graded material through metal additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2026) 32 (1): 142–161.
Published: 22 September 2025
...Deepak Mudakavi; Somashekara M. Adinarayanappa Purpose Functionally graded materials (FGMs) possess gradual compositional and microstructural transitions. This study aims to predict the mechanical properties of FGMs, especially the microhardness, by integrating experimentation and machine learning...
Journal Articles
Predictive modeling and statistical optimization of geometrical accuracy in thin-walled HT-PLA parts fabricated by FFF
Available to PurchaseCleiton Lazaro Fazolo De Assis, Kelvin dos Santos Tiene, Wesley Barbosa Da Silva, Guilherme Rosati Mecelis
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2026) 32 (2): 294–310.
Published: 17 September 2025
... predicted by machine learning models (R² > 0.86), with nozzle size and print speed identified as the most influential parameters. Angularity showed moderate predictability but was statistically controlled under specific settings. Straightness and parallelism were better explained through...
Journal Articles
Spatter detection and tracking in high-speed video observations of laser powder bed fusion
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2025) 31 (2): 393–408.
Published: 13 November 2024
... conditions is a step toward mitigating spatter and better understanding the phenomenon. This paper reveals process insights of spatter phenomena by automatically annotating spatter particles in high-speed video observations using machine learning. Design/methodology/approach A high-speed camera was used...
Journal Articles
An alloy-agnostic machine learning framework for process mapping in laser powder bed fusion
Open Access
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (11): 303–324.
Published: 14 October 2024
... seen at Link to the terms of the CC BY 4.0 licence. Laser powder bed fusion Additive manufacturing Machine learning Process optimisation Laser powder bed fusion (LPBF) is a type of additive manufacturing (AM) that uses a laser beam to melt regions of a metal powder feedstock...
Journal Articles
Processing windows for Al-357 by LPBF process: a novel framework integrating FEM simulation and machine learning with empirical testing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (9): 1846–1858.
Published: 09 August 2024
...Muhammad Arif Mahmood; Marwan Khraisheh; Andrei C. Popescu; Frank Liou Purpose This study aims to develop a holistic method that integrates finite element modeling, machine learning, and experimental validation to propose processing windows for optimizing the laser powder bed fusion (LPBF) process...
Journal Articles
Q3D: a complete solution for quality control and inspection in additive manufacturing processes
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (6): 1087–1093.
Published: 21 May 2024
.... Originality/value The proposed solution entails the development of a promising tool for the optimization of the quality in 3D prints based on machine learning algorithms. Nikolaos Kladovasilakis can be contacted at: nikoklad@iti.gr 15 11 2023 05 03 2024 07 04 2024 © Emerald...
Journal Articles
Machine learning for forecasting the biomechanical behavior of orthopedic bone plates fabricated by fused deposition modeling
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2024) 30 (3): 441–459.
Published: 01 January 2024
.... The current study aims to propose a regression-based machine learning model to predict the mechanical behavior of ulna bone plates. Design/methodology/approach The bone plates were formed using fused deposition modeling (FDM) technique, with printing attributes being varied. The machine learning models...
Journal Articles
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (11): 143–154.
Published: 01 December 2023
... hardware. The idea is to develop this system by making use of more traditional machine learning (ML) models instead of using computationally intensive deep learning (DL) models. Design/methodology/approach The approach that is used by this study is to use traditional image processing and classification...
Journal Articles
Predicting geometric errors and failures in additive manufacturing
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (9): 1843–1861.
Published: 21 June 2023
... of a computer-aided design (CAD) model that expresses the probability that the model is fabricated correctly via an AM technology for a specific application. Design/methodology/approach This study predicts the dimensional deviations of the manufactured object per vertex and per part using a machine learning...
Journal Articles
Toward data-driven research: preliminary study to predict surface roughness in material extrusion using previously published data with machine learning
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2023) 29 (8): 1640–1652.
Published: 16 May 2023
... temperature, printing speed and wall thickness. The proposed data-driven predictive modeling approach takes advantage of Machine Learning (ML) models to automatically predict surface roughness based on the data gathered from the literature and the experimental data generated for testing. Findings Using...
Journal Articles
Data fusion analysis in the powder-bed fusion AM process monitoring by Dempster-Shafer evidence theory
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2022) 28 (5): 841–854.
Published: 18 November 2021
... identification. Gaikwad et al. (2020) provided a machine learning model, named Sequential Decision Analysis NN, which incorporates physical process insights for single track quality identification, which shows good performance in both accuracy and speed. In addition, with regard to acoustic emission...
Journal Articles
Learning-based error modeling in FDM 3D printing process
Available to Purchase
Journal:
Rapid Prototyping Journal
Rapid Prototyping Journal (2021) 27 (3): 507–517.
Published: 23 February 2021
... for process parameter selection in order to improve the dimensional accuracy of manufactured specimens via the fused deposition modeling (FDM) process and ensure the efficiency of the procedure. Design/methodology/approach The introduced methodology uses regression-based machine learning algorithms...
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