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A relatively inexpensive and easy to operate custom built infrared thermography (IRT) system was developed and utilized for the detection and characterization of defects in Carbon-Carbon (C/C) composite aircraft brake disks. This method uses an active infrared thermography (IRT) approach, i.e. Flash Heating method, for a non-destructive evaluation (NDE) of C/C brake disk materials. The experimental results obtained from the developed system were then compared with commercial IRT turn-key system. In addition, Finite Element Analysis (FEA) was also carried out to determine the detectible defect depth and diameter of the defects in C/C composites to validate the experimental results. The experimental results were compared to the FEA results and it was found that they were in good agreement with one another.

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