This study presents an exploratory statistical analysis of 1616 corrosion-induced incidents in US gas transmission pipelines, using data from the Pipeline and Hazardous Materials Safety Administration between 1970 and 2023. The analysis identifies patterns and trends in corrosion-related failures, emphasising the main factors influencing pipeline degradation, the effectiveness of mitigation strategies, and the risks inherent in current operations. Results indicate an average service life of around 38 years for corrosion-affected pipelines, with external corrosion and localised pitting as the most prevalent mechanisms. Significant regional variations are linked to pipeline density and climatic conditions. The findings highlight the importance of material selection, climate adaptation, and advanced corrosion prevention techniques in extending pipeline integrity and service life. The study underscores the need to prioritise high-risk regions and aging infrastructure for targeted maintenance and investment. By providing quantitative insights into the temporal and spatial dimensions of corrosion failures, the research supports data-driven strategies to enhance pipeline safety, reliability, and cost efficiency. This study also proposes policy guidance, encouraging for updated integrity management programs, incentives for corrosion-resistant materials, and research into innovative prevention technologies to ensure long-term resilience and public safety.
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Research Article|
December 16 2025
Beyond numbers: an exploratory data analysis of gas pipelines’ service life Available to Purchase
Ana Silva;
CERIS, Instituto Superior Técnico,
University of Lisbon
, Lisbon, Portugal
Corresponding author Ana Silva (ana.ferreira.silva@tecnico.ulisboa.pte)
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Konstantinos Arvanitis;
Konstantinos Arvanitis
Division of Design and Manufacturing,
University of Patras
, Patras, Greece
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Pantelis Nikolakopoulos;
Pantelis Nikolakopoulos
Division of Design and Manufacturing,
University of Patras
, Patras, Greece
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Sudath C. Siriwardane;
Sudath C. Siriwardane
Department of Mechanical, Structural Engineering and Materials Science,
University of Stavanger
, Stavanger, Norway
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Cláudia Ferreira;
Cláudia Ferreira
CERIS, Instituto Superior Técnico,
University of Lisbon
, Lisbon, Portugal
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Luís Evangelista;
Luís Evangelista
CERIS, ISEL,
Polytechnic Institute of Lisbon
, Lisbon, Portugal
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Nirosha D. Adasooriya;
Nirosha D. Adasooriya
Department of Mechanical, Structural Engineering and Materials Science, Faculty of Science and Technology,
University of Stavanger
, Stavanger, Norway
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Frederik Bjørheim;
Frederik Bjørheim
Department of Mechanical, Structural Engineering and Materials Science, Faculty of Science and Technology,
University of Stavanger
, Stavanger, Norway
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Jónatas Valença;
Jónatas Valença
LNEC (National Laboratory of Civil Engineering)
, Lisbon, Portugal
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Maria Paula Mendes;
Maria Paula Mendes
CERENA, Instituto Superior Técnico,
University of Lisbon
, Lisbon, Portugal
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Dimitrios Pavlou
Dimitrios Pavlou
Department of Mechanical, Structural Engineering and Materials Science, Faculty of Science and Technology,
University of Stavanger
, Stavanger, Norway
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Corresponding author Ana Silva (ana.ferreira.silva@tecnico.ulisboa.pte)
Publisher: Emerald Publishing
Received:
September 15 2025
Accepted:
November 07 2025
Online ISSN: 1751-7737
Print ISSN: 1741-7597
Funding
Funding Group:
- Funding Statement(s): The authors acknowledge the funding from the European Economic Area (EEA) grants and Norwegian Financial Mechanisms for the support of the ‘PIPELIFE’ bilateral initiative (FBR_OC2_71). The authors also acknowledge the support of the Portuguese Foundation for Science and Technology (FCT) and research unit CERIS (UIDB/04625/2020). Ana Silva and Jónatas Valença acknowledge FCT for funding the individual projects CEECIND/01337/2017 and CEECIND/04463/2017, respectively.
© 2025 Emerald Publishing Limited
2025
Emerald Publishing Limited
Licensed re-use rights only
Maritime Engineering 1–20.
Article history
Received:
September 15 2025
Accepted:
November 07 2025
Citation
Silva A, Arvanitis K, Nikolakopoulos P, Siriwardane SC, Ferreira C, Evangelista L, Adasooriya ND, Bjørheim F, Valença J, Mendes MP, Pavlou D (2025;), "Beyond numbers: an exploratory data analysis of gas pipelines’ service life". Maritime Engineering, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1680/jmaen.25.00035
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