...Yuan Yao; Dicheng Li; Yingxin Ma; Ling Chen; Lijing Zhang Purpose This paper aims to provide a holistic framework and systematic analysis of large-format additive manufacturing ( LFAM ) technologies, bridging the gap between equipment systems, processing methodologies and materials. Design...

.... The results, therefore, cannot be generalized to other polymers, reinforcements, sheet materials or more complex geometries. Practical implications The results demonstrate that additively manufactured polymer punches can reliably support prototyping and small-batch deep drawing, offering a cost-effective...

...Matina Youshin; Regina Schlegel; Sebastian Boris Hein Purpose This study aims to present an innovative additive manufacturing technique for metal components, using a binder jetting based method designed to facilitate fully automated depowdering and improve mechanical properties by eliminating...

...) by correlating the process, wear performance and sustainability. Design/methodology/approach This study uses machine learning ( ML ) to optimize process parameters in additive manufacturing ( AM ), focusing on wear resistance, accuracy, cost and printing time. A gradient boosting regressor is trained...

...Madison Wooldridge; Martin Holzweissig; Kay-Peter Hoyer; Mirko Schaper Purpose The adoption of laser powder bed fusion ( LPBF ) as an additive manufacturing technique has been slow in the oil and gas (O&G) industry because of the uncertainty regarding material performance and the lack...

...Akshitha M.; Kathyayani M.; Venkateshwar Reddy Pathapalli; Uma Maheshwer Rao A.C.; Sridhar Reddy Kasu; Thirupathi S.; Mohana Krishnudu Doni Purpose The purpose of this article is to present a thorough analysis of the latest developments, uses and prospects of additive manufacturing ( AM...

..., translate and create derivative works of this article (for both commercial and non-commercial purposes), subject to full attribution to the original publication and authors. The full terms of this licence may be seen at Link to the terms of the CC BY 4.0 licence. Additive manufacturing 3D printing...

.... Fused filament fabrication (FFF), also known as fused deposition modeling (FDM), is a widely adopted additive manufacturing (AM) process known for its accessibility, cost efficiency and capability to fabricate complex geometries (Bhandarkar et al., 2025 ; Srivastava et al., 2023...

...Saman Khalilpourazary; Alireza Alizadeh Purpose This study aims to demonstrate how additive manufacturing ( AM ) overcomes the limitations of traditional gear production, enabling the prototyping and functional validation of a new oblique-cut spur gear that was previously challenging to produce...

...Yudhi Ariadi; Mark Evans; Robert Ian Campbell Purpose This paper aims to investigate consumer acceptance of the surface quality of customer products made using additive manufacturing ( AM ), also known as 3D printing. This study addresses a research gap in understanding how general consumers...

...Francesco Marconcini; Guido Giammarinaro; Francesco Tamburrino; Gianluca Caposciutti; Luciano Manzolillo; Paolo Neri; Fabrizio Paganucci; Armando Viviano Razionale Purpose Material extrusion additive manufacturing of feedstocks highly loaded with metal powders (MEX-M) is an emerging method...

...Patrick Beutler; Joël Roth; Mirko Meboldt Purpose Sacrificial supports are necessary for additive manufacturing ( AM ) technologies such as laser-based powder bed fusion with metals (PBF-LB/M) to produce defect-free parts. The production of supports increases production time and cost...

...Nipin Lokanathan; Zachariah Mears; Mihaela Luminita Vlasea; Jean-Pierre Hickey Purpose Surface roughness inherent to additive manufacturing ( AM ) is frequently overlooked in the design of components for thermal management and fluid transport, particularly under laminar flow conditions where its...

.... Design/methodology/approach Printing thin and complex structures remains challenging with this multistep additive manufacturing ( AM ) processes. In this study, beam-based and unsupported lattice cells were designed, printed, debound and sintered using a commercial 316L stainless steel filament...

...Wenzhe Song; Xiao Yu; Xuejun Ding; Jinghua Zheng; Yiwei Chen; Congze Fan; Nan Chang; Bai Lin This is the description of Option 2. Purpose In additive manufacturing of fiber-reinforced composites, fused deposition modeling ( FDM ) has been widely adopted due to its low complexity and high...

... manufacturing processes, existing RE techniques can be readily applied, but parts produced with additive manufacturing ( AM ) can present new challenges due to the high level of process-induced distortions and unique part attributes. This paper introduces an integrated 3D scanning and process simulation data...

... cross-scale optimization from macro-scale load analysis to mesoscale path planning. It establishes a theoretical and methodological foundation for the development of high-performance, customized additive manufacturing structures. Corresponding author Yu Wang yuwang@tongji.edu.cn 24 04...

... that can inform data-driven lattice design strategies for impact-resistant applications in aerospace and defence. Design/methodology/approach Three lattice topologies: body-centred cubic ( BCC ), honeycomb and gyroid were additively manufactured and subjected to SHPB testing under dynamic pressures...

... appeared to influence the work reported in this paper. 10 09 2025 15 11 2025 04 12 2025 08 12 2025 © 2026 Emerald Publishing Limited 2025 Emerald Publishing Limited Licensed re-use rights only The advent of additive manufacturing (AM) has revolutionized conventional...

... on personalized medicine, prosthetics, orthopedics, pharmaceuticals and cardiovascular treatments, while clarifying the practical, economic and societal implications of these emerging technologies. Design/methodology/approach Recent developments in additive manufacturing from 2018 to 2025 were analyzed...