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Presents a simulation model for studying the availability of an iron‐ore production plant interconnected logistically with a large Integrated Steel Manufacturing System (ISMS). The objective of the simulation experiment is to validate whether there exists adequate capability of the existing iron‐ore production plant to meet the demands of the hot metal production plant of ISMS. Availability estimation has been made for the total unit of the iron ore production plant and sensitivity tests have been carried out with respect to buffer storages in between workstations. The model has been applied to a real‐life large ISMS in India and the results have been implemented also by the management of the company.

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